Babyplast 10/12 Standard

• Mould with few cavities. Simple dimensional accuracy. Thanks to the low hourly cost you can obtain a competitive cost even with moulds with a few cavities.
• Easier to balance cavity layout. The sprue can be easily balanced in moulds with a few cavities and allows a reduction in sprue size.
• Homogeneous mould temperature. Thanks to the possibility to have temperature control directly in the cavity plate.
• Plastification of materials without frictional stress. Thanks to its unique plastification system, the temperature in the plastification cylinder is homogeneous and every single granule is plasticized by direct contact with hot metal spheres. In this way, the resin is not subjected to overheating due to friction.
• The residence time is reduced in the injection unit. Thanks to the reduced size of the plastification chamber (15cm³), the material remains at transformation temperature for very little time even if the weight is less than 1 gram

• Low ELECTRICAL consumption. Only 3 kW of power installed, Inverter for motor speed control. Consumption when in cycle 1.5 to 2.5 kW
• Reduced time for  mould and material changing. cavity plates fixed with two screws to centre the mould on two precise sides on the machine platens. Material and colour change with approx. 100/150 gr.
• Low sprue/part ratio. Direct injection to the cavity plate, reduces the sprue size. Average weight of sprue for 4 cavities: 0.6 gr.
• Low consumption to cool the mould. Mould dimensions reduced to just the cavity plate, thereby reducing time and energy (cooling/heating) to achieve and maintain the correct mould temperature.
• Production space required  less than 1 m². Thanks to the compact size (1×0.6 m), the complete production space required (machine – chiller – power supply – cast separator – dehumidifier – robot) is less than 1 m².
• Flexibility in high production. Production is split onto multiple machines, in case of problems, only part of the production is stopped. Batches in different colour can be produced simultaneously. Starting from small production you can increase it by replicating machine/mould.

• Moulds with a few cavities. Thanks to the low hourly cost of the machine (approx. 1.5 to 2 €/h) you can obtain low production costs even with moulds with a few cavities. Especially for technical parts where the cavity cost is high, (use of slides, etc.) savings in the reduced number of cavities leads to significant cost reductions.
• Construction of  cavity plate only. Thanks to the particular concept of the machine platens that act as bolsters, only the cavity plate needs to be made for the Babyplast machine.
• Mini hot runners up to 16 drops. Due to the high popularity of applications on Babyplast, key manufacturers of hot chambers (Ewikon – Thermoplay – Gunter – Witosa – Asso) have developed specific mini hot runners for Babyplast up to 16 drops. In some cases, thanks to a special machine nozzle, it is possible to inject directly into the part using a special machine nozzle with hotrunner tip.
• Standard mould parts. A range of standard mould parts is also available (produced by Rambaldi or Hasco)  for Babyplast moulds in different types of steel, whereby only cavity construction work is required. This allows for considerable savings in time and costs of mould construction.

All the movements of the machine are controlled by a high efficiency motor pump unit controlled by an inverter.

The original design of the machine platens act as bolsters which means that just the cavity plates need to be made. Hence, reducing the size and cost of the moulds significantly.

The moulding process is governed by two microprocessors, which control and manage the movements, the times and the temperature of the production cycle.

The pressures are controlled by the machine thanks to the proportional hydraulic system.

CE Certification.

Camp pressure is controlled while closing in low pressure.

Cooling to the various parts of the machine, including the mould, is controlled by a water manifold. A mould temperature controller for Babyplast (only 0.7 KW) is also available for mould temperatures up to 90°C.

The machine has an extra  heating zone for the mould with temperatures up to 200°C, (plus a second optional zone on request). This enables the mould temperature to be controlled directly via the machine display. The same zone can also be used alternatively to control a special nozzle or hot runner.