- Backlit 8″ colour touch screen display
- 10 different languages can be selected
- Easily accessible pages thanks to multi-function keys
- Quality Control on 4 cycle parameters
- PID temperature control (up to 420°C)
- 4 temperature control zones (optional 5th zone), with mould temperature adjustment or hot runner 230 V
- Manages and stores over 1000 production cycles
- Program back-up USB output
- Ethernet Connection : TCP modbus
- Pressure control with electronic transducer
- Injection and clamp position controlled with linear transducers
- Proportional hydraulics
- Very quiet motor pump controlled by an inverter
- Euromap 67 (optional)
- Savings in the construction of the mould thanks to the machine platens which act as bolsters
- Low running costs – installed power 3 kW – cooling approximately 120 l/h
- Possibility to move the injection point off centre – 5 pistons from 3 to 15 cc and injection pressures from 650 to 815 bar
- Output for auxiliary control
- Cooling circuit (6 zones)
- Temperature tolerance band
- Hydraulic ejection with ejector return sensor
- Air blow and core pull functions
Quality of parts produced
- Mould with few cavities. Simple dimensional accuracy. Thanks to the low hourly cost you can obtain a competitive cost even with moulds with a few cavities.
- Easier to balance cavity layout. The sprue can be easily balanced in moulds with a few cavities and allows a reduction in sprue size.
- Homogeneous mould temperature. Thanks to the possibility to have temperature control directly in the cavity plate.
- Plastification of materials without frictional stress. Thanks to its unique plastification system, the temperature in the plastification cylinder is homogeneous and every single granule is plasticized by direct contact with hot metal spheres. In this way, the resin is not subjected to overheating due to friction.
- The residence time is reduced in the injection unit. Thanks to the reduced size of the plastification chamber (15cm³), the material remains at transformation temperature for very little time even if the weight is less than 1 gram
Low cost of production
- Low ELECTRICAL consumption. Only 3 kW of power installed, Inverter for motor speed control. Consumption when in cycle 1.5 to 2.5 kW
- Reduced time for mould and material changing. cavity plates fixed with two screws to centre the mould on two precise sides on the machine platens. Material and colour change with approx. 100/150 gr.
- Low sprue/part ratio. Direct injection to the cavity plate, reduces the sprue size. Average weight of sprue for 4 cavities: 0.6 gr.
- Low consumption to cool the mould. Mould dimensions reduced to just the cavity plate, thereby reducing time and energy (cooling/heating) to achieve and maintain the correct mould temperature.
- Production space required less than 1 m². Thanks to the compact size (1×0.6 m), the complete production space required (machine – chiller – power supply – cast separator – dehumidifier – robot) is less than 1 m².
- Flexibility in high production. Production is split onto multiple machines, in case of problems, only part of the production is stopped. Batches in different colour can be produced simultaneously. Starting from small production you can increase it by replicating machine/mould.
Low investment in the mould
- Moulds with a few cavities. Thanks to the low hourly cost of the machine (approx. 1.5 to 2 €/h) you can obtain low production costs even with moulds with a few cavities. Especially for technical parts where the cavity cost is high, (use of slides, etc.) savings in the reduced number of cavities leads to significant cost reductions.
- Construction of cavity plate only. Thanks to the particular concept of the machine platens that act as bolsters, only the cavity plate needs to be made for the Babyplast machine.
- Mini hot runners up to 16 drops. Due to the high popularity of applications on Babyplast, key manufacturers of hot chambers (Ewikon – Thermoplay – Gunter – Witosa – Asso) have developed specific mini hot runners for Babyplast up to 16 drops. In some cases, thanks to a special machine nozzle, it is possible to inject directly into the part using a special machine nozzle with hotrunner tip.
- Standard mould parts. A range of standard mould parts is also available (produced by Rambaldi or Hasco) for Babyplast moulds in different types of steel, whereby only cavity construction work is required. This allows for considerable savings in time and costs of mould construction.
Unit | 10/12 | |||||
---|---|---|---|---|---|---|
Piston diameter | mm | 10 | 12 | 14 | 16 | 18 |
Volume | cm³ | 4,7 | 6,8 | 9,2 | 12 | 15 |
Injection pressure | bar | 2.035 | 1.830 | 1.340 | 1.030 | 815 |
Power consumption | kW | 3 | ||||
Clamping force | kN | 100 | ||||
Opening force | kN | 9.9 | ||||
Opening stroke | mm | 30 - 110 | ||||
Ejector force | kN | 8 | ||||
Ejector stroke | mm | 50 | ||||
Hydraulic pressure | bar | 130 | ||||
Oil tank capacity | l | 15 | ||||
Dry cycle | sec. | 2,4 | ||||
Noise level | db | <70 | ||||
Weight | Kg | 200 | ||||
Power supply | 3 ~ 400V. 50/60 Hz. + Neutral + Earth 3 ~ 230V. 50/60 Hz. + Earth 1 ~ 230V. 50/60 Hz. + Earth |
All movements are fully hydraulic
All the movements of the machine are controlled by a high efficiency motor pump unit controlled by an inverter.
Special machine platens
The original design of the machine platens act as bolsters which means that just the cavity plates need to be made. Hence, reducing the size and cost of the moulds significantly.
Movements
The moulding process is governed by two microprocessors, which control and manage the movements, the times and the temperature of the production cycle.
Proportional Hydraulics
The pressures are controlled by the machine thanks to the proportional hydraulic system.
Maximum safety
CE Certification.
Mould safety
Camp pressure is controlled while closing in low pressure.
Colour touch screen display
USB output and Ethernet connection (Modbus TCP)
Cooling system
Cooling to the various parts of the machine, including the mould, is controlled by a water manifold. A mould temperature controller for Babyplast (only 0.7 KW) is also available for mould temperatures up to 90°C.
Heating the mould or hot runner
The machine has an extra heating zone for the mould with temperatures up to 200°C, (plus a second optional zone on request). This enables the mould temperature to be controlled directly via the machine display. The same zone can also be used alternatively to control a special nozzle or hot runner.
Off centre injection
Pneumatic guards
C10012000 - Pneumatic guard for mould area. Complete with double start buttons to open and close guard and start cycle.
Reject parts
C10013300 - Pneumatic operated flap to reject out of tolerance parts. Installed on separator with roller "RB026SR". Controlled by activating the quality control function on the machine: Each time there is a cycle out of tolerance, compared to the previously set reference cycle, the pneumatic flap is activated and rejects the parts produced in that particular cycle.
Rotary Table
RB24TR/E - Electric rotary table (diameter 170mm) with an integrated cooling circuit for bi-component moulds or mould assembly. Managed by an inverter and controlled directly from the Babyplast display. To be used in conjunction with Babyplast injection units (AIU).
High Temperature Kits
RB094HT - To be used with thermoplastic materials with melt temperatures over 350 °C.
Temperature controller
RB035TRM - Temperature controller for Babyplast moulds. Maximum temperature of 90°C and installed power 0.7 Kw. For mould temperatures over 90°C and max. 200°C use the Babyplast heater zones controlled directly by the machine.
Cooling ring
C10006600 - Required when heating the mould over 80°. Allows the mobile surface to be cooled, thereby preventing the columns and the clamp cylinder from over heating. The fixed platen has a standard cooling circuit in the machine and therefore does not require additional accessories.
Nozzles
A wide range of nozzles is available for various requirements:
- RB006UO - Shut off nozzle;
- C1006656400 - Mixer nozzle - to obtain uniform colour using masterbatch. Available with a standard injection hole or with a 1 mm diam;
- C20004100 - Nozzle with a hole diam. of 1mm;
- RB008PEW - Nozzle for direct injection - direct injection into the part is possible low temperature materials (max 240°C) without using a hotrunner.
Sprue separator
RB027SR - Thanks to its compact size (900x100mm) and ease of installation, the parts can be separated from the sprue in a easily and economically.
It can be installed on all Babyplast horizontal machines.
Accumulator
RB031AC - Accumulator for injection, speed 0.75 l x 6/10P.
Standard mould parts
Series of standard mould parts for Babyplast moulds (75x75mm) pre-drilled for mounting and with prevision for centre injection or off centre injection.
Venturi loader
RB081AV - Designed specifically for Babyplast; it helps the supply of materials which are normally difficult to load.
- Complete with venturi;
- Reduced weight: about 600g instead of 6 kg, which is the weight of a standard loader;
- It can also be installed on the standard hopper;
- Use in a clean room: the air used can be directed out of the clean room;
- Direct control via the display of the Babyplast/AIU;
- Possible to contain and maintain a few grammes in the hopper.
ATTENTION: USE ONLY DRY AIR
Bench
RB002BA - Mobile bench for Babyplast - 600à1000 h900 - set up for the chiller.
Material loader
RB003VH - For the Supply of plastic granules - 230V-1-50/60Hz.
Dehumidifier
RB051DE - Dehumidifier F. Micro2000
- Cap. 1.5 dm³;
- 1/230V/50Hz -250W;
- Max temp. 180°C with venturi supply and loading sensor - Babyplast adapter.
Minimal energy consumption, it allows the material to be kept dehumidified and at the pre-heating temperature. Installed directly on the Babyplast plastification unit
ATTENTION: USE ONLY DRY COMPRESSED AIR
Pneumatic sprue picker
RB092PMF - Sprue Picker -with a pneumatic gripper to remove the sprue.
Installed on the rear part of the machine and is controlled directly from the Babyplast display. Only available for the 8â³ colour touch screen.
5th Heating zone
RB025ZA - Additional temperature control zone for moving mould half.
Electrical panel
RB018QA - Auxiliary power supply panel - CE - machine controlled; if in alarm status, it disconnects the power to the auxiliaries.
Hot runners
Special babyplast hot runners and nozzles available up to 16 drops. Ewikon - Asso - Thermoplay - Witosa - Gunter.
Babyplast Moulds
Consultation, design and manufacture of babyplast moulds.
Hydraulic core pull
RB004MI - Hydraulic manifold for core pull.
Air Blow
RB017SA - Adjustable air blow, fitted to the moving platten complete with control valve.
Euromap 67
RB067EU - Euromap 67 interface robots or UAI.
Chiller
RB003AT - Chiller
- Cooling capacity 3.9 Kw;
- Rated power: 1.5 Kw;
- 575à445 h.640;
- Weight 77 kg;
- 230V/1/50/60Hz.
2K
2K A second injection unit (Babyplast UAI) can be installed on Babyplast 610P for bi-component moulding or in mould assembly. The UAI is completely autonomous (it has a separate hydraulic and electronic control unit), it is easily removable and can also be used on standard injection moulding machines by fixing it directly on the mould.
Augmented Plastification Unit
Augmented Plastification Unit increases the volume of the plastification chamber from 15cc (standard) to 30cc
Augmented Injection Unit
Augmented Injection Unit increases the injectable volume, available with pistons having a diam. of 16mm( 16cc) – 18mm(20cc) -20mm (25cc) – 22mm(30cc) – 24mm(36cc).
Micromechanical
Material: POM
N° cavities: 4
Part Weight: 0.005 gr
Shot Weight: 0.42 gr
Medical
Material: PEEK
N° cavities: 1
Part Weight: 1.59 gr
Shot Weight: 2.29 gr
Electronic
Material: LCP
N° cavities: 2
Part Weight: 0.005 gr
Shot Weight: 0.51 gr
Electronic
Material: POM
N° cavities: 8
Part Weight: 0.044 gr
Shot Weight: 0.75 gr
Electronic
Material: POM
N° cavities: 4
Part Weight: 0.04 gr
Shot Weight: 0.54 gr
Electronic
Material: PC 20%GF
N° cavities: 2
Part Weight: 1.84 gr
Shot Weight: 4.38 gr
Medical
Material: PC
N° cavities: 1
Part Weight: 1.07 gr
Shot Weight: 1.67 gr
Medical
Material: PPA 60%GF
N° cavities: 2
Part Weight: 8.66 gr
Shot Weight: 17.32 gr
Medical
Material: PC
N° cavities: 1
Part Weight: 2.1 gr
Shot Weight: 2.8 gr
Mechanical
Material: PPA
N° cavities: 2
Part Weight: 1.09 gr
Shot Weight: 2.68 gr
Electronic
Material: PBT
N° cavities: 1
Part Weight: 0.8 gr
Shot Weight: 1.3 gr
Medical
Material: ABS
N° cavities: 1
Part Weight: 2.14 gr
Shot Weight: 2.74 gr
Medical
Material: PEEK
N° cavities: 1
Part Weight: 0.55 gr
Shot Weight: 1.15 gr
Electronic
Material: PBT
N° cavities: 4
Part Weight: 0.055 gr
Shot Weight: 0.92 gr
Electronic
Material: PA 46
N° cavities: 16
Part Weight: 0.008 gr
Shot Weight: 0.93 gr
Electronic
Material: LCP
N° cavities: 4
Part Weight: 0.007 gr
Shot Weight: 0.43 gr
Medical
Material: PP/TPE
N° cavities: 4
Part Weight: 0.2 gr
Shot Weight: 1.5 gr
Automotive
Material: PC
N° cavities: 1
Part Weight: 0.71 gr
Shot Weight: 1.21 gr
Electronic
Material: POM
N° cavities: 8
Part Weight: 0.04 gr
Shot Weight: 0.82 gr
Electronic
Material: PBT 30%FV
N° cavities: 1
Part Weight: 6.41 gr
Shot Weight: 7.11 gr
Electronic
Material: LCP
N° cavities: 4
Part Weight: 0.045 gr
Shot Weight: 0.68 gr
MIM
Material: STEEL
N° cavities: 2
Part Weight: 4.82 gr
Shot Weight: 11.64 gr
Medical
Material: PC
N° cavities: 8
Part Weight: 0.02 gr
Shot Weight: 2.1 gr
MIM
Material: STEEL
N° cavities: 1
Part Weight: 15.37 gr
Shot Weight: 17.32 gr
Electronic
Material: PC
N° cavities: 4
Part Weight: 0.01 gr
Shot Weight: 0.03 gr
Micromechanical
Material: POM
N° cavities: 8
Part Weight: 0.22 gr
Shot Weight: 1.76 gr
Electronic
Material: LCP
N° cavities: 4
Part Weight: 0.001 gr
Shot Weight: 0.41 gr
CIM
Material: ZIRCONIUM
N° cavities: 2
Part Weight: 3.08 gr
Shot Weight: 7.16 gr
MIM
Material: STEEL
N° cavities: 2
Part Weight: 3.85 gr
Shot Weight: 9.7 gr
Test
Material: PEEK
N° cavities: 1
Part Weight: 5.04 gr
Shot Weight: 5.04 gr
Lost Wax Casting
Material: WAX
N° cavities: 2
Part Weight: 0.86 gr
Shot Weight: 2.32 gr
Lost Wax Casting
Material: WAX
N° cavities: 2
Part Weight: 0.42 gr
Shot Weight: 1.44 gr