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6/12 V - 6/25 V

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All movements are hydraulic

 

All the machine's movements are controlled by a high-efficiency motor pump unit located in the oil tank and easily inspected.

 

Pneumatic safety gate

 

Pneumatic drive for opening and closing the mould protection gate (Standard and “V” Table versions).

 

Standard machine plans

 

The machine's design allows for quick and easy assembly. In some cases, with minor modifications, existing molds can be used.

 

Movements

 

The press is governed by two microprocessors that monitor and manage the movements, times and temperatures of the production cycle.

 

Proportional Hydraulics

 

Thanks to proportional hydraulics, the pressures during the cycle phases are managed and stored by the

machine.

 

Maximum security

 

CE certification.

 

Mold safety

 

Approaching in low pressure.

 

Color Touch Screen Display

 

USB output and Ethernet connection (Modbus TCP)

 

Cooling Management

 

The flow rate of the coolant at various points in the press, including the mold, can be adjusted using a flow meter. For mold temperatures up to 90°C, a specific Babyplast thermoregulator is available (only 0.7 kW).

 

Heating the mold or hot chamber

 

For mold temperatures up to 200°C, the machine has two 230V heating zones for the mold or hot runner. To condition the mold, you can insert cartridge heaters and control their heating in % or °C (using thermocouples), or you can use a nozzle or hot runner, managing their heating directly from the machine.

 

Injection possible in three different positions

 

The injection group, positioned horizontally, has three injection positions (45mm, 70mm and 95mm) with respect to the lower machine plane.

  • Closure without columns

 

  • 8″ backlit LCD touch screen display

 

  • 10 different languages selectable

 

  • Pages can be easily consulted thanks to the multifunction keys

 

  • Quality control on 4 cycle parameters

 

  • PID temperature control (up to 420°C)

 

  • 5 temperature control zones, two of which are free for regulating the mould temperature or 230V hot runner

 

  • Manages and stores 100 production cycles

 

  • USB output program backup

 

  • Ethernet connection: Modbus TCP

 

  • Pressure control with electronic transducer

  • Injection position and closure control with linear transducers

 

  • Proportional hydraulics

 

  • Soundproofed motor pump unit controlled by inverter

 

  • Euromap 67 card (option)

 

  • 3 different configurations: standard, rotary table, “V” table

 

  • Low running costs – installed power 3kW – cooling approximately 120 l/h

 

  • 3 different injection positions

 

  • 2 injection groups: Standard (max 15cc) – Plus (max 36cc) with 5 injection pistons

 

  • Output for auxiliary control

 

  • Cooling circuit (6 zones)

 

  • Temperature tolerance band

 

  • Hydraulic extraction with extractor return control sensor

 

  • Jack management and air blowing

Advantages

Quality of the pieces produced

 

  • Low-cavity mold. Dimensional accuracy is easy to achieve. Thanks to the low hourly cost, competitive pricing is possible even with molds with just a few cavities.

  • Simple balancing cavity layout.

  • Uniform mold temperature. Thanks to the small mold size and the positioning of thermocouples (both fixed and mobile) near the cavities.

  • Air-conditioned injection unit. Thanks to its compact size, the material present in the injection unit after mixing is only a few cubic centimeters, and the injection unit, including the nozzle, is cooled. This ensures the integrity of the material even for very small weights.

 

Low production cost

 

  • Low power consumption. Only 3 kW of installed power, inverter for motor speed management. In cycle, it consumes only 1.5 to 2.5 kW.

  • Reduced mold and material changeover times. Mold centered with the aid of two pins on the fixed plate and secured with two screws on each side of the machine plate. Material and color change in approximately 150g.

  • Low consumption for mold heating. Reduced mold size, resulting in less time and energy needed to reach and maintain the correct mold temperature. Use of two cartridge heaters and a thermocouple for each mold half. Mold temperature control directly from the machine.

  • Compact footprint. Less than 1m² (0.6m x 1m).

  • Modularity in mixing systems. Three different LSR mixing and loading systems are available: a 0.5 kg pre-mixed cartridge, a dispenser with a two-component mixer for 1 kg cartridges (A+B), and a dispenser with a two-component mixer for 20 kg containers. This allows us to meet requirements ranging from prototyping to large-scale production, while minimizing investment.

 

Low investment in the mold

 

  • Low-cavity molds. Thanks to the machine's low hourly cost (approximately €2 to €2.5/h), low production costs are possible even with low-cavity molds. Especially for technical items where cavity costs are high (use of slides, etc.), the savings in reducing the number of cavities leads to significant cost reductions.

  • Direct injection machine nozzle. Thanks to a special cooled machine nozzle with a pneumatic needle valve, direct injection from the machine to the workpiece is possible.

Accessories

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Thermoregulator

RB035TRM - Temperature controller for Babyplast molds. Maximum temperature 90°C. Available with an interface for direct control from the machine. For mold temperatures above 90°C up to 200°C, use Babyplast electric heating elements controlled directly from the machine.

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Dehumidifier

RB051DE - F. Micro2000 Dehumidifier

  • chap. 1.5 dmc.

  • 1/230V/50Hz -250W

  • max temp. 180°C

complete with venturi power supply with charging sensor - Babyplast adapter.

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Electrical panel

RB018QA - Auxiliary power panel - CE - controlled by the machine. If alarm occurs, it cuts off power to the auxiliaries.

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Refrigerator

RB003AT - Refrigerator

  • Cooling power 3.9 kW

  • Absorbed power 1.5Kw

  • 575x445 h.640

  • weight 77 kg

  • 230V/1/50/60Hz

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Nozzles

Various types of nozzles are available to suit different needs:

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Air blow

RB017SA - Adjustable air blower, applicable to the moving plate, complete with control valve.

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Hydraulic core pull

RB004MI - Hydraulic unit for the control and operation of jacks.

​Configurations

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Plastification Plus

PLUS plastification unit. Increases the volume of the plastification chamber from 15cc (standard) to 30cc.

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Plus injection group

Two different injection groups are available: t/12 (for the 10/12 version) available with 5 different injection pistons from diam. 10mm (max 4cm³) up to 18mm (max 15cm³) and t/25 (for the 6/25 version), available with 5 injection pistons from diam. 16mm (max 16cm³) up to 24mm (max 36cm³).

Download the technical data sheet in PDF format

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