6/12 - 6/25
All movements are hydraulic
All the machine's movements are controlled by a high-efficiency motor pump unit (driven by an inverter), located in the oil tank and easily inspectable.
Special machine plans
The original design of the machine plates allows the assembly of only the dies, thus significantly reducing the size and cost of the moulds.
Movements
The press is governed by microprocessors that monitor and manage the movements, times and temperatures of the production cycle.
Proportional Hydraulics
Thanks to proportional hydraulics, the pressures during the cycle phases are managed and memorized by the machine.
Maximum security
CE certification.
Mold safety
Low pressure approach, with adjustable pressure threshold.
Color touch screen display
USB output and Ethernet connection (Modbus TCP) as standard or OPC-UA (Optional)
Cooling Management
The amount of coolant flow at various points in the press, including the mold, can be adjusted using a flow meter.
For mould temperatures up to 90°C, a specific temperature controller for Babyplast is available with the option of direct control (On/Off, temperatures, alarms) from the machine.
Heating the mold or hot chamber
For mold temperatures up to 200°C, the machine comes standard with two 230V heating zones. These allow you to control the mold temperature directly from the display by inserting cartridge heaters and thermocouples. These same zones can also be used to control a nozzle or hot runner.
Decentralized injection
The injection unit has two injection positions: one central and one 25 mm lower. In the case of a single impression, where central injection is not possible (for aesthetic reasons), the cavity can be kept central to the planes by injecting on one side.
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8″ backlit LCD touch screen display
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10 different languages selectable
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Pages can be easily consulted thanks to multifunction keys
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Quality Control on 8 cycle parameters
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PID temperature control (up to 420°C)
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5 temperature control zones, 2 free zones for mold or hot runner temperature regulation 230V
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Manages and stores over 1000 production cycles
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USB output program backup
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Ethernet connection: Modbus TCP – OPC UA (optional)
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Pressure control with electronic transducer
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Injection position and closure control with linear transducers
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Proportional hydraulics
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Soundproofed motor pump unit controlled by inverter
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Euromap 67 card (option)
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Savings in mold construction thanks to the machine die-holder plates
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Low running costs – installed power 3kW – average electricity consumption below 2kWh – cooling approximately 120 l/h
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Decentralized injection group available in two versions:
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6/12: 5 pistons from 3 to 15 cm³ with pressures from 2,650 to 815 bar
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6/25: 5 pistons from 16 to 24 cm³ with pressures from 1,535 to 680 bar
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Output for auxiliary control
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Cooling circuit (6 zones)
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Temperature tolerance band
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Hydraulic extraction with extractor return control sensor
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Jack management and air blowing (optional)
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Integrated control and storage of absorbed power (option)
Advantages
Quality of the pieces produced
Low-cavity mold . Dimensional accuracy is easy to achieve. Thanks to the low hourly cost, competitive pricing is possible even with molds with just a few cavities.
Simple cavity layout balancing . Balancing the injection on few-cavity molds is simple and allows for minimal sprueing.
Homogeneous mold temperature . Thanks to direct conditioning on the die.
Resin lamination without friction stress. Thanks to its unique ball lamination system, the temperature in the lamination cylinder is homogeneous and each individual granule is laminated by direct contact with the hot metal. This prevents the resin from overheating due to friction.
Short resin retention time in the injection unit . Thanks to the small size of the plasticizing chamber (15cm³), the material remains at the transformation temperature for a short time even in the case of weights less than one gram.
Low production cost
Low power consumption . Only 3 kW of installed power, inverter for managing the motor speed. In cycle consumption from 1 to 2 kWh.
Reduced mold and material changeover times . Dies secured with two screws per side centered on the machine platens. Material and color change with approximately 100/150g.
Low casting/piece ratio . Injection directly into the matrix resulting in reduced casting. Average casting weight for 4 cavities: 0.6g.
Low consumption for mold cooling . Mold dimensions reduced to just the dies, resulting in reduced time and energy (cooling/heating) to reach and maintain the correct mold temperature.
Production island in less than 1m² . Thanks to its compact size (1x0.6m), it is possible to have a complete production island (machine – chiller – power supply – casting separator – dehumidifier – robot) in less than 1m².
Flexibility for high-volume production . By splitting production across multiple machines, only a portion of the production line stops in the event of a problem. It's possible to produce batches of different colors simultaneously. Starting with small production runs, it's possible to scale up by replicating the machine/mold.
Low investment in the mold
Low-cavity molds . Thanks to the low hourly cost of the machine (approximately €2 to €2.5/h), low production costs are possible even with low-cavity molds. Especially for technical items where cavity costs are high (use of slides, etc.), the savings in reducing the number of cavities leads to significant cost reductions.
Construction of the dies only . Thanks to the special concept we developed, using machine plates that act as mold holders, to produce with a Babyplast it is sufficient to construct only the dies, avoiding the use of mold holder plates.
Mini hot runners with up to 16 injection points . Given the widespread use of Babyplast, leading hot runner manufacturers (Ewikon, Thermoplay, Gunter, Witosa, and Asso) have developed mini hot runners specifically for Babyplast, with up to 16 injection points. In some cases, a special machine nozzle allows direct injection from the machine to the part without a hot runner.
Standardized mini plates . A line of standardized plates for Babyplast molds is available (produced by Meusburger) in various types of steel, where only cavity construction work is required. This allows for significant savings in mold construction time and costs.
Accessories
Pneumatic gate
C10012000 - Pneumatic mold guard. Complete with two-hand control for closing/opening and starting the machine cycle.
Scrap pieces
C10013300 - Pneumatic sorter for rejecting non-compliant parts. Installed on the "RB026SR" roller casting separator, it activates the machine's quality control system. For each cycle outside the set tolerance parameters, the pneumatic sorter will be activated, diverting the non-compliant parts from the casting.
Thermoregulator
RB035TRM - Temperature controller for Babyplast molds. Maximum temperature 90°C. Available with an interface for direct control from the machine. For mold temperatures above 90°C up to 200°C, use Babyplast electric heating elements controlled directly from the machine.
Roller casting separator
RB027SR - Thanks to its small size (900x100mm) and ease of installation, it is possible to separate the pieces produced from the casting in a simple and economical way.
It can be installed on all Babyplast models.
Dehumidifier
RB051DE - F. Micro2000 Dehumidifier
chap. 1.5 dmc.
1/230V/50Hz -250W
max temp. 180°C
complete with venturi power supply with charging sensor - Babyplast adapter.
Electrical cabinet
RB018QA - Auxiliary power panel - CE - controlled by the machine. If alarm occurs, it cuts off power to the auxiliaries.
Bench
RB002BA - Mobile aluminum workbench with casters and integrated feet. Designed for a refrigerator and mold holder. 600x1000 h 900.
Rotating table
RB24TR/E - Electric rotary table (diameter 170 mm) with integrated cooling circuit, for two-component molds or mold assembly. Driven by an inverter and controlled directly from the Babyplast display. For use in combination with Babyplast injection units (UAI).
Refrigerator
RB003AT - Refrigerator
Cooling power 3.9 kW
Absorbed power 1.5Kw
575x445 h.640
weight 77 kg
230V/1/50/60Hz
Nozzles
Various types of nozzles are available to suit different needs:
Air Blow
RB017SA - Adjustable air blower, applicable to the moving plate, complete with control valve.
Hydraulic core pull
RB004MI - Hydraulic unit for the control and operation of jacks.
Picker
RB092PMF - Picker - Pneumatic gripper casting separator, for evacuating the casting at the rear of the machine.
It is installed on the back of the machine and is controlled directly from the Babyplast display. Control pages available only on 8" touchscreen displays.
​Configurations
2K - Bi-material molding
The Babyplast 6/12 and 6/25 models can mold parts in two different materials by installing a second injection unit (Babyplast UAI) for two-component molding or mold assembly. The UAI unit is a completely autonomous unit (it has separate electronic and hydraulic controls) and is easily removable and can be used on standard machines by attaching it directly to the mold.
Lamination
The standard configuration of the machine has a plasticizing unit based on an original Babyplast operating principle that is particularly suitable for molding technopolymers, but is also suitable for all materials (MIM CIM Hotmelt, etc.). A screw plasticizing unit is available as an option for materials with a very low Shore A value. Thanks to the machine's modular concept, the plasticizing units are interchangeable.
Injection group