I-12 / I-25 LSR Cartridge

Self-contained injection unit

Allows the molding of LSR+Thermoplastic with standard injection molding machines.

All movements are hydraulic

All the machine's movements are controlled by a high-efficiency motor pump unit (driven by an inverter), located in the oil tank and easily inspectable.

Installation directly on the mold

With the aid of two standard flanges, it is possible to install the injection unit in a horizontal or vertical position, either on the fixed part of the mould or on the moving part.

Movements

The Unit is governed by two microprocessors that control and manage the movements (pressures and speeds), times and temperatures of the production cycle.

Proportional Hydraulics

Thanks to proportional hydraulics, the pressures during the cycle phases are managed and memorized by the machine.

Maximum security

Interface with alarm I/O signals and gate protection.

Color touch screen display

USB output and Ethernet connection (modbus TCP).

Cooling Management

The amount of coolant flow in the injection unit is adjustable via a flow meter. In other parts of the machine, the coolant flow is regulated automatically.

8″ backlit LCD touch screen display

Cooled machine nozzle with pneumatic needle shutter for direct injection onto the workpiece

3 versions of use: 0.5kg premixed cartridge – mixer with dispenser (1kg cartridges A and B) – mixer with dispenser (20kg containers A and B)

10 different languages selectable

Pages can be easily consulted thanks to multifunction keys

Security key to enable cycle start from keyboard

Removable keyboard

Quality control on 4 cycle parameters

PID temperature control

Injection carriage movement

I/O interface with voltage-free contacts

Manages and stores over 1000 production cycles

USB output program backup

Ethernet connection: Modbus TCP

Pressure control with electronic transducer

Injection position control with linear transducer

Proportional hydraulics

Soundproofed motor pump unit controlled by inverter

Output for shut-off nozzle control

Low running costs – installed power 3kW – cooling approximately 120 l/h

5 pistons from 3 to 15 cm2 with pressures from 2650 to 815 bar

Output for auxiliary control

Cooling circuit

Jack management and air blowing

Small module for big machines

Based on the experience gained from thousands of applications on the Babyplast machine, the original concept of this Autonomous Injection Unit was born. After several hundred installations on countless types of machines, it can be said that the UAI i-12 / i-25 Autonomous Injection Unit is a winning alternative in multi-material molding.