I-12 / I-25 LSR Pump
Self-contained injection unit
Allows the molding of LSR+Thermoplastic with standard injection molding machines.
All movements are hydraulic
All the machine's movements are controlled by a high-efficiency motor pump unit (driven by an inverter), located in the oil tank and easily inspectable.
Installation directly on the mold
With the aid of two standard flanges, it is possible to install the injection unit in a horizontal or vertical position, either on the fixed part of the mould or on the moving part.
Movements
The Unit is governed by two microprocessors that control and manage the movements (pressures and speeds), times and temperatures of the production cycle.
Proportional Hydraulics
Thanks to proportional hydraulics, the pressures during the cycle phases are managed and memorized by the machine.
Maximum security
Interface with alarm I/O signals and gate protection.
Color touch screen display
USB output and Ethernet connection (modbus TCP).
Cooling Management
The amount of coolant flow in the injection unit is adjustable via a flow meter. In other parts of the machine, the coolant flow is regulated automatically.
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8″ backlit LCD touch screen display
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Cooled machine nozzle with pneumatic needle shutter for direct injection onto the workpiece
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3 versions of use: 0.5kg premixed cartridge – mixer with dispenser (1kg cartridges A and B) – mixer with dispenser (20kg containers A and B)
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10 different languages selectable
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Pages can be easily consulted thanks to multifunction keys
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Security key to enable cycle start from keyboard
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Removable keyboard
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Quality control on 4 cycle parameters
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PID temperature control
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Injection carriage movement
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I/O interface with voltage-free contacts
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Manages and stores over 1000 production cycles
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USB output program backup
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Ethernet connection: Modbus TCP
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Pressure control with electronic transducer
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Injection position control with linear transducer
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Proportional hydraulics
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Soundproofed motor pump unit controlled by inverter
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Output for shut-off nozzle control
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Low running costs – installed power 3kW – cooling approximately 120 l/h
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5 pistons from 3 to 15 cm2 with pressures from 2650 to 815 bar
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Output for auxiliary control
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Cooling circuit
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Jack management and air blowing
Small unit for big machines
Based on the experience gained from thousands of applications on the Babyplast machine, the original concept of this Autonomous Injection Unit was born. After several hundred installations on countless types of machines, it can be said that the UAI 6/10 Autonomous Injection Unit is a winning alternative in multi-material molding.
